Sustainable Metalworking: The Benefits of Fluid Filtration

Sustainability has become a prevalent subject in the industrial sector. Businesses can no longer afford to ignore environmentally friendly practices. From industry regulations to customer values, metalworking companies are under a lot of pressure to commit to sustainability through their words and their actions.

Luckily, there are several ways to conserve materials and minimize waste in your metal fabrication shop. Even better, sustainable practices come with a wide range of benefits for your business. Learn more about the benefits of fluid filtration in sustainable metalworking with this brief overview.

Sustainable Metalworking: The Benefits of Fluid Filtration

Developing Cleaner, Safer Work Environments

In addition to taking care of the natural environment, sustainable practices also benefit your work environment. A quality fluid filtration system results in cleaner, safer machines, which helps prevent workplace accidents and injuries. For example, heated oil contaminants create a significant burn hazard and can create toxic smoke or mist that workers then breathe in. By filtering out unwanted oils, you keep your coolant clean and sanitary, eliminating these dangers.

Saving Money at Every Turn

Cost savings and improved profits are two of the greatest benefits of fluid filtration and sustainable metalworking. Businesses that filter and reuse coolant save money on both initial material costs and disposal costs. Moreover, you can avoid fines and other expenses that come with improper coolant disposal.

Fluid filtration systems also help lower maintenance costs by increasing machine efficiency and preventing the wear and tear that comes with unfiltered debris, shavings, and other contaminants. Even better, the products you manufacture will have a better surface finish due to the smoother cuts and surface finishes of clean equipment.

Building a Greener Reputation

Every year, sustainability becomes a bigger priority in the metalworking industry. Companies that take the initiative regarding their environmental efforts are going to stand out and make a good impression on customers, business partners, and regulatory bodies. Investing in high-quality industrial liquid filtration systems turns sustainability into not just a business value, but a concrete practice with worthwhile results.

Fluid filtration systems allow businesses to show their commitment to the environment rather than just talk about it. This helps build your reputation as a thoughtful, dependable, and sustainable company that clients will want to keep working with in the future.

Enhance your shop’s sustainability efforts with industrial liquid filtration systems from EdjeTech. Partner with our team today to find the best solutions for your business.

Common Applications for Industrial Sump Vacuum Cleaners

Keeping your machines clean is a key part of maintaining safe, efficient, and successful systems around your shop. One of the most valuable tools for metalworking shops and other industrial plants is a sump vacuum cleaner. From making an unpleasant job easier to saving you money by extending the lifespan of your coolant, industrial sump vacuum cleaners are a valuable solution to have on hand. Learn more about the common applications for industrial sump vacuum cleaners with this brief overview.

Common Applications for Industrial Sump Vacuum Cleaners

Empty Machine Sumps

Your machine sump can gather a significant buildup of sludge and metal chips over time. It’s important to clean out this part of the machine to keep your equipment operating smoothly, but the process can be unpleasant without the right tools.

Sump vacuum cleaners make cleaning out the sump a quick and simple process, which means you have an easier time staying on top of routine maintenance and care.

Perform Coolant Filtration

Coolant filtration is a simple yet incredibly beneficial process for machine shops. Filtering debris from your coolant allows you to reuse the fluid. You’ll save money on materials, minimize disposal costs, and create more sustainable practices for your facility.

One of the applications of industrial sump vacuum cleaners is vacuuming up coolant and separating the fluid from metal shavings and other contaminants. The sludge and debris go into a filter bag, then filtered coolant can be drained from the vacuum to be used again. This allows shops to use coolant longer without harming their machines with old or contaminated liquids.

Minimize Equipment Downtime

The more efficient your sump cleaning process is, the sooner you can get your equipment back up and running. Industrial sump vacuum cleaners are quick and easy to operate. You can take care of your machines and complete the job in less time, which helps minimize downtime and improve productivity in your shop.

See how the right sump vacuum cleaner can make a big difference in your facility. Visit EdjeTech today to learn more about our Green Machine Sump Sucker and other machine shop solutions.

4 Tips for Lowering Metalworking Coolant Costs

Optimized coolant usage and disposal allow metalworking facilities to save money on materials, equipment, labor, and more. Because fluids and other materials are increasing in price, saving money on coolant costs is a significant goal for businesses. Improve your bottom line with these tips for lowering metalworking coolant costs in your shop.

4 Tips for Lowering Metalworking Coolant Costs

Document Coolant and Other Material Costs

Thorough documentation is a valuable practice you should apply to all aspects of your business. However, it’s particularly beneficial when recording information about coolant purchases, disposal costs, and overall material lifespans.

In addition to keeping track of coolant purchases over time, you should also document performance factors, such as tool and equipment life, the surface finish of products, production rates, and machine downtime. This information allows you to monitor the cost, lifespan, and efficacy of your coolant, giving you a clear idea of your shop’s overall investment and return for metalworking coolant.

Start With High-Quality Fluids

Make sure the coolant you buy is worth your money. Keep in mind that this might mean choosing higher-end options to experience better performance and a longer coolant life. Poor quality coolants can lead to decreased productivity, excessive wear of tools and parts, and a need for more frequent equipment maintenance. Choosing high-quality coolants from dependable vendors ensures greater efficiency and productivity while preserving the life of your coolant, tools, and equipment.

Invest in a Coolant Filtration System

Coolant filtration systems allow you to recycle and reuse coolant, extending the life of your fluids and saving money on fluid costs. A dependable machine coolant recycling system filters out debris, particles, and oil. This allows for cleaner, safer operation, better performance, and a smoother finish for your products.

Dispose of Coolant Wisely

Decreasing disposal costs goes a long way toward lowering metalworking coolant costs. One thing to pay attention to is whether your coolant is hazardous or nonhazardous when you dispose of it. For example, coolant that contains toxic additives is hazardous and, therefore, more expensive to dispose of safely. Maintaining nonhazardous coolant lowers the price of disposal and helps you save money on your overall fluid costs.

EdjeTech sells top-of-the-line coolant filtration systems to extend the life of your coolant, improve equipment performance, and reduce the amount of money you spend on disposal. Learn more about our filtration solutions by contacting our team today.

The Benefits of Installing CNC Coolant Filtration Systems

Industrial coolant filtration systems for CNC machines play a key role in operational efficiency, sustainability, and product quality. A filtration system keeps debris and other contaminants out of your machine’s fluids so that you can continue to use clean, efficient coolant. Explore these benefits of installing CNC coolant filtration systems and see how the right system can help your metalworking business now and in the long run.

The Benefits of Installing CNC Coolant Filtration Systems

More Efficient Coolant Usage

Without a filtration system, coolant quickly becomes contaminated and no longer serves your machine. This means you have to use more fluid to continue operating successfully. Machines that contain a filtration system prevent contaminants so you can keep reusing coolant for longer. Extending the life of your coolant makes your fluids more cost-effective and helps you save both time and money.

Lower Waste Disposal Costs

Disposing of coolant responsibly takes time, money, and energy. With a CNC filtration system, you can save on all three by reducing the amount of coolant you use overall. More efficient coolant usage means longer-lasting fluids and reduced disposal costs. In addition to saving money, reducing waste is a crucial sustainability measure that helps your business reduce its carbon footprint.

Longer Machine Life

Clean coolant preserves the life and performance of your CNC machine. Contaminants create unnecessary wear and tear that lead to less efficiency, more repairs, and a lower overall lifespan. A dependable filtration system keeps fluids clean so that you can keep operating smoothly with minimal downtime and repairs.

Improved Surface Finish

The state of your coolant also affects the quality of your products. Contaminated coolant contains dirt, grit, and other debris that can create unwanted scratches against surfaces. Clean coolant, on the other hand, produces smoother cuts and grinds. As a result, CNC coolant filtration systems create a cleaner, more professional finish for your products.

EdjeTech takes coolant filtration to a new level with C.R.O.S.S. (Coolant Recovery Oil Separation System). Experience the benefits of installing a CNC coolant filtration system when you contact EdjeTech today.

The Importance of Removing Tramp Oils From Spent Coolant Fluid

Coolant plays a crucial role in regulating temperature and providing lubrication for CNC machines. If your coolant becomes contaminated, it can cause major issues for your equipment. Oil skimming is a useful practice that helps you maintain clean and effective coolant. In turn, this preserves the efficiency and performance of your CNC machines. Discover the importance of removing tramp oils from spent coolant fluid with this overview.

The Importance of Removing Tramp Oils From Spent Coolant Fluid

The Dangers of Tramp Oil

Tramp oil refers to hydrocarbon-based substances—such as hydraulic oil or lubricating greases—that make their way into a machine’s coolant. These unwanted fluids contaminate the coolant and cause issues throughout the machine.

Tramp oils lower the lifespan of your coolant and decrease coolant efficiency. Moreover, tramp oils can cause serious issues with machinery and parts by clogging lines. Tramp oils also act as a breeding ground for bacteria, which present a significant health and safety hazard for operators and other employees.

Coolant Is Becoming More Expensive

Tramp oils contaminate coolant and force you to replace your fluids sooner than expected. In today’s market, that’s an expensive problem. Rising material costs—as well as rising labor costs for coolant replacement—make it even more critical to extend the service life of your machine’s coolant.

Removing tramp oil means removing the contaminants that make your coolant unusable. As a result, you can recycle your coolant, improving both the lifespan and efficiency of your CNC machine’s fluids.

Tramp Oil Puts Your Work Environment at Risk

Health and safety are major concerns when discussing the importance of removing tramp oils from coolant. When tramp oil contaminates coolant, those oils come in contact with hot parts throughout the machine. In addition to creating a burn hazard, the heated oil gives off a hazardous smoke or mist that puts your workers in danger.

Additionally, the bacteria that can grow in the presence of tramp oil create a health hazard in the form of rashes and other skin disorders. If left unchecked, tramp oil creates a dangerous work environment that puts your employees’ health and safety at risk.

Boost Safety and Efficiency With Oil Skimmers

Tramp oil skimmers work to remove free-floating oils, dispersed oils, and suspended solids from your machine’s reservoirs. By eliminating coolant contaminants, tramp oil skimmers extend the service life of your coolant and keep your machine operating at its best. Improve efficiency and cost-effectiveness in your CNC machine with a dependable tramp oil skimmer from EdjeTech.

3 Ways To Offset Rising Metalworking Material Costs

Metalworking businesses and other manufacturers have experience dealing with fluctuating material costs. However, recent market trends have proven unforgiving when it comes to the rising price of industrial materials. Companies must get creative in order to balance these rising costs without sacrificing product quality, manufacturing compliance, employee safety, or customer satisfaction. Explore these ways to offset rising metalworking material costs and help your business continue to succeed.

3 Ways To Offset Rising Metalworking Material Costs

Make Informed Material Purchases

Your business’s go-to vendor might not always be your best option when purchasing raw materials, especially when the market gets tough. Take the time to review your options and collect quotes from a variety of suppliers. Pay attention to lead times and expiration dates for all quotes you obtain so that you can stay on top of price changes and make the most cost-effective decision for your business.

Optimize Operations With Automation

If you haven’t already, consider adding automated processes to your operations. Automatic equipment can tackle various tasks with speed, ease, and consistency. In addition to streamlining workflow, automated solutions minimize errors and deliver more reliable results.

With proper implementation, your automatic equipment will work in tandem with your employees to create a more efficient, productive, and successful process. The increase in production helps raise your bottom line while also freeing employees to focus on more skill-based tasks.

Reduce Waste and Disposal Costs With Filtration

Another way to offset rising metalworking material costs is to save money with your waste disposal processes. An in-house industrial filtration system allows you to recycle fluids and reduce spent fluid waste. Coolant filtration systems and other fluid recycling equipment decrease your waste and haul-away costs, saving your business money. Moreover, fluids become more cost-effective when you can filter and recycle them rather than dispose of them.

EdjeTech offers custom-manufactured filtration systems to help optimize your processes and make your operations more cost-effective. Minimize fluid waste and make the most of your materials when you partner with EdjeTech to implement your industrial filtration system equipment.

What to Look for in a Coolant Filtration System

Those in the metalworking and manufacturing industries know that having a high-quality coolant filtration system is a great way to improve overall operations while cutting unnecessary costs. But how do you know when a coolant filtration system is high-quality? How do you know if a filtration system will suit your needs?

Don’t worry; at EdjeTech, we know a thing or two about coolant filtration systems, and we’re here to help. Read on to learn some useful questions to ask when choosing a CNC machine coolant filtration system.

1. Does it remove particulate and free oils?

Coolant becomes contaminated with metal fines, way oils, hydraulic oils and rust inhibitors.  All these contaminants cause bacteria and/or fungus growth. A system that uses coalescing media removes these particulates and free oils more efficiently, like EdjeTech’s T.O.S.S. or C.R.O.S.S., versus those systems that don’t.  The EdjeTech T.O.S.S. and C.R.O.S.S. will be able to provide clean coolant to your machine’s sump or the whole shop 24/7.

2. What features does the coolant filtration system have?

Coolant filtration systems can come with a lot of options like automatic proportioners that automatically mix coolant concentrate, maintaining system levels and fluid concentration; ozone that helps with reducing bacteria and its smell; and Coolant Return Units that will provide clean fluid to the shop floor through overhead piping and drops near CNC machine cells. It is important to talk with your coolant filtration system supplier to discuss your needs.

3. How much money will it save me?

When choosing between CNC machine coolant filtration systems, find out how much money each will save you so you can choose the one that will benefit your budget the most. If you’re looking for a cost-effective option, you should consider the C.R.O.S.S. from EdjeTech, which can reduce waste disposal costs by 85% to 90%, and new fluid purchases by 45% to 80%.

If you take these three simple questions into consideration when looking for a coolant filtration system, you should have no trouble finding one that works for you. If you want to learn more about CNC machine coolant filtration systems, contact EdjeTech at (888) 676-0104,, or fill out our contact form.

Features and Benefits of the Tube Mill Coolant Recovery System

Tube mills, automotive manufacturing plants, large machining facilities, and myriad other industrial operations use vast amounts of coolant on a regular basis. As a result, they are frequently faced with the task of dealing with contaminated fluid. Fortunately, EdjeTech provides a simple solution to this common problem with the Tube Mill Coolant Recovery System.

The Tube Mill Coolant Recovery System is a coolant recycling system that is capable of clarifying large volumes of coolant effectively and efficiently. Coolant recycling systems can help save time and money by drastically reducing the need for new coolant and cutting back on arduous coolant disposal processes.

The Tube Mill Coolant Recovery System (TMCRS) comes with a long list of useful features and benefits. First and foremost, the TMCRS removes both tramp oil and suspended solids from coolant, extending the coolant’s service life and making it possible to reuse. Oils that are separated during the coolant recycling process can also be sold or reused.

Consequently, the TMCRS makes operations more cost-effective. Because it extends coolant life, the TMCRS can significantly reduce waste disposal costs as well as new fluid purchasing costs. As an added bonus, reducing fluid waste can make for a more sustainable, environmentally friendly business model. Coolant recycling systems are good for your wallet and good for the earth.

In addition to performing coolant recycling procedures extremely well, the TMCRS is compact, self-contained, and easy to operate. It can even be integrated with existing systems for maximum convenience and efficiency. Investing in the Tube Mill Coolant Recovery System is an

excellent way to improve operations while simultaneously minimizing unnecessary expenditures.

If you would like to learn more about coolant recycling systems, and how they can benefit your facility, call EdjeTech at (888) 676-0104, send an email to, or fill out our contact form. We look forward to working with you.

Use an Efficient Tramp Oil Skimmer to Remove Tramp Oils

At EdjeTech, we provide a tramp oil skimmer and water separation system that eliminates mechanically disseminated, free-floating oil and suspended solids from contaminated fluid. This blog explores the features and benefits of the tramp oil separator system and its process.

Easy to Operate

The system we offer provides operator-friendly operation without requirement for highly-trained personnel to maintain the system. The system itself consists of a floating skimmer, oil water separation unit, and electric or air pump.

The individual operating this tramp oil separator system is responsible for placing the floating skimmer and T.O.S.S. clean fluid return line into the fluid reservoir. After pump operation begins, the T.O.S.S. handles the rest of the operation.

Operation of the Floating Skimmer

The reservoir in which our T.O.S.S. floating skimmer is installed is filled up with contaminated fluid. In order to skim the reservoir’s surface of floating free oils, certain adjustments are made to the skimmer. In addition, the skimmer takes in fluid beneath the surface where mechanically dispersed oil and suspended solids are present.

Removal of Suspended Solids

A separator supply pump is used to draw contaminated fluid through the skimmer from which it is also discharged into a bag filter within the separator. Suspended solids are removed as the fluid passes through the bag filter. Fluid continues to flow beneath the tramp oil discharge trough until it is eventually delivered into highly efficient coalescing media.

Highly Efficient Separation

The coalescing media involved consists of 132 square feet of surface area and one cubic foot in size. The large surface area involved accounts for the 99 percent separation efficiency of 20 µ oil droplets. The total area available for the tramp coolants to flow through determines the efficiency of the tramp oil separator.

Clarified fluid flows from the coalescing media into the clean fluid chamber. It is then transferred from the separator through an adjustable overflow weir, and then, usually conveyed back into the reservoir.

The free oils are removed to the top of the tank by means of the media surface. From there, they enter the tramp oil removal trough and are finally eliminated from the system by means of gravity into a holding container supplied by the client – such as a five-gallon pail or 55-gallon drum.

For more information about our tramp oil skimmer system and how we can help you with your project or operational requirements, call us today at 800.242.0525 or fill out our contact form.

Importance of Industrial Filtration Systems

The coolant recovery and industrial filtration systems we offer at EdjeTech are highly effective at eliminating mechanically dispersed, free-floating oil as well as suspended solids from contaminated fluid.

With a custom manufactured coolant recovery and filtration system we provide, you can save both time and money and meet your specific waste fluid reduction requirements.

Reduce Waste Fluid

Users can benefit from ultra filtration systems as they provide a reduction in the quantity of waste fluid to a significant degree, help meet zero discharge goals and help comply with EPA and RCRA requirements. The systems we offer provide consistent performance on a yearly basis, minimal maintenance requirements, and easy installation.

With the utilization of ultrafiltration membranes, you can join the multitude of users of our industrial filtration systems, that benefit from a 90 to 98% reduction in waste fluid, while operating in accordance with state and local water treatment discharge limitations.

Coolant Filtration Systems

Using an exceptional quality coolant filter, removes contaminants, like free oils and solids, from metalworking fluid – soluble, semi synthetic, or synthetic machine coolant.

As part of a high-quality coolant filtration system, a proportioner can mix concentrate and water together to maintain system levels and prevent manual mixing errors.

Oil/Water Separator

Industrial filtration system operations, as well as associated coolant filter operations, may include the use of an oil/water separator. This separator makes use of coalescing media and bag filtration to remove free oils, mechanically dispersed oils, and dirt from contaminated fluid. In order to eliminate mechanically dispersed and free oils from coolant, the recovery machine is sized adequately to handle the volume of the sump. This industrial filtration system works as a kidney operation on the sump so that the CNC machine can run unhindered while the coolant is being cleaned.

Manufacturing companies can benefit from these high-quality industrial filtration systems that provide the solutions they need to handle waste fluid and disposal requirements.

To learn more about the industrial filtration products and services we offer, give us a call today at 800.242.0525 or use our contact form to send us a message.