Managing Metalworking Fluid for Increased Productivity

Managing Metalworking Fluid for Increased Productivity
Managing Metalworking Fluid for Increased Productivity

Metalworking fluids are essential parts of most metal fabrication processes. But with so many different fluid types and formulations available, knowing which one is best for your application can be difficult.

Learning the best ways to focus on managing metalworking fluid for increased productivity can help you make the most of your metalworking fluid and get more out of each job.

The Right Fluid for the Job

The first step in managing your metalworking fluids is to choose the right type. There is a variety of different formulations available, each designed for specific applications. For example, some fluids reduce friction and heat, while others protect against corrosion or reduce smoke and odor. Selecting a fluid designed specifically for your application is important, as using the wrong type can lead to poor performance or even equipment failure.

Storage and Maintenance

Once you have selected the right fluid for your work, storing and maintaining it properly is essential. Metalworking fluids should be stored in cool, dry areas away from direct sunlight or other sources of heat or moisture. To ensure maximum performance and cost savings, it’s also important to regularly clean and filter your fluid and monitor its pH levels. Additionally, replace any contaminated fluid immediately so that it doesn’t cause damage to your equipment or affect product quality.

Cost Savings

A key benefit of adequately managing metalworking fluid for increased productivity is cost savings. You can often extend tool life by using a high-quality fluid with the correct formulation. This reduces costs associated with frequent tool replacements and helps maintain a consistent production level over time. Also, properly maintained fluids can help reduce downtime due to machine maintenance or repairs caused by contaminated oil or lubricants, which can also save on costs.

Metalworking fluids play an essential role in many metal fabrication processes; choosing the wrong type or failing to maintain fluid properly can lead to decreased performance and higher costs over time. The tips outlined above can help you better utilize your metalworking fluid and get more out of each job.

EdjeTech specializes in helping businesses optimize their metalworking fluids for maximum performance and cost savings. Contact us today to learn how our industrial filtration equipment can help you get the most out of your metalworking fluid.

The Benefits of CNC Coolant Sump Vacuum Cleaning

The Benefits of CNC Coolant Sump Vacuum Cleaning

If you own a CNC machine, chances are, you’ve learned the importance of keeping it clean. Regular cleaning can help keep your machine running smoothly and prevent costly repairs.

One way to ensure your machine is in good condition is to use a CNC coolant sump vacuum cleaner. Let’s look at some benefits of using this tool to clean your machine.\

The Benefits of CNC Coolant Sump Vacuum Cleaning

Reduce Maintenance Costs

Regularly cleaning your CNC coolant sump with a vacuum cleaner can reduce the time and money you spend on maintenance costs for your machine. The vacuum cleaner will help remove metal shavings, grit, and other debris that can cause wear and tear on your CNC machine over time. This removal leads to fewer repairs and longer-lasting machines.

Improve Efficiency

Using a vacuum cleaner to quickly clean out the CNC coolant sump helps improve the machine’s efficiency because it prevents dirt and debris from building up in the system. This prevention reduces the energy needed to power the system since there won’t be clogs of dirt and debris. These could slow down or even stop production if left unchecked. Additionally, regular vacuuming keeps all components working together efficiently, resulting in faster production times overall.

Produce Better-Quality Products

Cleaning out your coolant sump with a vacuum cleaner also helps produce higher-quality products. This is because it removes any contaminants that could interfere with your product’s accuracy or its surface finish. The result is smooth, consistent parts that meet customer standards every time. Using a CNC coolant sump vacuum cleaner regularly saves time and money while also consistently producing high-quality products. Regular cleaning with a machine coolant sump cleaner helps reduce maintenance costs. It improves efficiency so that you can get more done in less time while also ensuring that each part meets customer specifications every single time. So if you haven’t already begun utilizing this valuable tool as part of your maintenance routine, try to make the switch today. EdjeTech has the right vacuum cleaner for all your CNC coolant sump cleaning needs. Whether you need one for a small machine shop or a larger production line, we have a wide selection of vacuum cleaners designed to meet your needs. Contact us today to learn more about our CNC coolant sump cleaning products and services.

A Quick Guide to How Oil Coalescers Work

A Quick Guide to How Oil Coalescers Work

If you’re in the metalworking industry, you’ve likely heard of oil coalescers. But what exactly are they? Oil coalescers are devices that separate mixtures of oil, water, and other substances into individual components.

The process works by using a filter material that causes the particles in the mixture to come together (or coalesce) into larger droplets. In this guide, we’ll look closely at how oil coalescers work and why they are important for the metalworking industry.

A Quick Guide to How Oil Coalescers Work

How Oil Coalescers Work

Oil coalescing works by using a filter material with tiny pores that allow only molecules smaller than the pore size to pass through. As the liquid mixture passes through these pores, molecules of different sizes will separate. The larger molecules will clump together and form larger drops while the smaller molecules pass through as individual particles. This separation process allows for a more efficient refining operation industry since it removes most impurities from liquids during refinement.

The Benefits of Using an Oil Coalescer

One of the main benefits of using an oil coalescer is that it can help reduce costs associated with refining operations in the metalworking industry. By separating impurities such as water, solids, and other contaminants, an oil coalescer can help reduce maintenance costs by requiring less frequent cleaning required on equipment used during refining processes. Additionally, since it requires less energy to separate these impurities, less energy is necessary overall for refining operations, which decreases operational costs associated with fuel consumption.

Since an oil coalescer helps remove impurities from liquids during refinement, it also helps improve product quality by removing any potentially harmful substances that could have been present in the original mixture before processing. This quality increases product safety for consumers who may be using products derived from refined crude oil or natural gas products for their vehicles or machinery, such as gasoline or diesel fuel.

Why Oil Coalescing Is Important

Oil coalescing is important in many refinery operations and oil skimmers for CNC machines because it helps separate impurities from liquids during refinement, which can help reduce maintenance costs while improving product quality. Understanding how an oil coalescer works and its benefits can help your business make informed decisions when investing in this technology for refinery operations at your facility!

EdjeTech offers oil coalescers that are reliable, efficient, and cost-effective. Whether you need a single oil coalescer or you have a larger operation with many tube mill coolant recycling systems, we can provide you with the right solution. Contact us today to learn more!

Why Are Fluids Used in Metal Cutting Applications?

Why Are Fluids Used in Metal Cutting Applications?

Metal cutting is a process that involves using tools to cut metal pieces into desired shapes. In order to do this, specialized machines and tools must put the material through a certain amount of stress and strain.

One of the most important components of metal cutting is fluids. Fluids work well for lubricating, cooling, and cleaning during the cutting process; they play an essential role in helping create smooth cuts on metal pieces. Let’s examine why fluids are so important for metal cutting applications.

Lubricating During Cutting

One of the most common uses for fluids in metal cutting applications is lubrication. Lubricants help reduce friction between the tool and workpiece, which in turn helps prolong tool life and improves the accuracy and quality of the cuts.

Proper lubrication also helps keep chips from becoming stuck between the tool and workpiece, which can lead to unnecessary wear on both surfaces. Depending on the application, you can use different fluids; some common examples include oil-based emulsions, water-soluble coolants, synthetic oils, or vegetable-based or mineral oils.

Cooling During Cutting

Another important use for fluids in metal cutting applications is cooling, especially when dealing with complex shapes or long cuts. As we know from basic physics, heat is generated when two objects come into contact with each other due to friction.

You need to manage this heat properly so as not to cause damage or distortion to the workpiece or the process’s tooling. Fluids from a milling machine coolant system help dissipate this heat away from both surfaces by acting as a coolant; this helps maintain stability during lengthy operations while also preventing oxidation, or rust, on both surfaces.

Cleaning After Cutting

The last use for fluids in metal cutting applications is cleaning after completed machining. By using special solvents or detergents mixed with water as part of a coolant-lubricant solution, you can remove any leftover chips or debris from both surfaces without causing any damage to either one. This solution helps speed up production time by eliminating additional steps.

All fluid types have unique properties that make them suitable for specific tasks related to metal cutting processes. Understanding which fluid works best for each application will help ensure optimal results every time. By utilizing proper lubrication, cooling techniques, and cleaning solutions during your machining operations, you can minimize the wear on your tools and workpieces while maximizing accuracy and production speeds.

Whether you’re just starting with machining metals or have years of experience, understanding why fluids are so important to metal cutting applications will help you get better results every time.

EdjeTech can help you choose the right fluid type for your unique application needs. Contact us today to discuss your options.

5 Best Practices for Managing Your CNC Coolant Fluid

When it comes to managing your CNC coolant fluid, there are several best practices that you should follow. The last thing you want is for your CNC machine to run inefficiently, leading to costly delays and repairs.

Whether you’re just starting with CNC machining or have been in the business for years, these five best practices for managing your CNC coolant fluid can keep your machines running smoothly.

5 Best Practices for Managing Your CNC Coolant Fluid

Monitor Sump Levels Regularly

Monitoring the volume of your coolant fluid in the CNC sump is essential to ensure that proper cooling and lubrication are getting to the tooling and workpiece. The temperature of the coolant is most noticeable during the hot months of the year. Water evaporation causes an increase in coolant concentration, and sump volume is reduced. Thick coolant reduces cooling at the tooling and creates slime and build-up on windows, materials, and tables. Make sure to check the sump volume when starting and finishing the day. Always replenish as needed.

Change Filters Regularly

Your CNC coolant fluid needs to be filtered periodically to remove particles that can accumulate over time. It’s important to change the CNC coolant filter regularly, as they become less effective at filtering out impurities and get clogged with dirt and debris. Clean filters also help reduce wear on pumps and other parts of your CNC machine that rely on coolant fluids.

Keep the Tank Clean

Clean the tank where your coolant fluid is stored regularly with your coolant supplier’s recommended cleaning agent. Make sure to rinse thoroughly with clean water and run the CNC pump to flush the coolant delivery lines and nozzles. It is often recommended to flush the CNC with a small dilution of fresh coolant before doing a full charge of clean coolant as well. Cleaning the tank will help prevent and remove bacteria growth and buildup, which can lead to a shorter sump life for the coolant.

Check pH Levels Often

It’s important to check the pH level of your coolant fluid regularly to ensure it is balanced for optimal performance. An abrupt change in pH could show itself as issues with mixing, water, the operator’s skin, paint peeling, or staining of parts.

Dispose of Old Fluids Responsibly

When disposing of old coolant fluids, always use a reputable company specializing in hazardous waste removal services. These companies will safely dispose of old fluids and follow local laws and regulations for hazardous waste disposal. Remember, cradle to grave. Where the dirty fluid came from is where it will be traced back to if your disposal company fails.

Properly managing your CNC cooling fluids is essential to ensure optimal performance from your machines and tools. By following these five tips, you can rest assured that you are taking proper care of your CNC equipment for years to come!

EdjeTech has coolant filtration systems that help keep your CNC coolant fluids clean and running smoothly. Not only do our filtration systems reduce maintenance costs, but they also help extend the life of your CNC machines and tooling. Contact us today to learn more about our CNC coolant filtration solutions!

Sustainable Metalworking: The Benefits of Fluid Filtration

Sustainability has become a prevalent subject in the industrial sector. Businesses can no longer afford to ignore environmentally friendly practices. From industry regulations to customer values, metalworking companies are under a lot of pressure to commit to sustainability through their words and their actions.

Luckily, there are several ways to conserve materials and minimize waste in your metal fabrication shop. Even better, sustainable practices come with a wide range of benefits for your business. Learn more about the benefits of fluid filtration in sustainable metalworking with this brief overview.

Sustainable Metalworking: The Benefits of Fluid Filtration

Developing Cleaner, Safer Work Environments

In addition to taking care of the natural environment, sustainable practices also benefit your work environment. A quality fluid filtration system results in cleaner, safer machines, which helps prevent workplace accidents and injuries. For example, heated oil contaminants create a significant burn hazard and can create toxic smoke or mist that workers then breathe in. By filtering out unwanted oils, you keep your coolant clean and sanitary, eliminating these dangers.

Saving Money at Every Turn

Cost savings and improved profits are two of the greatest benefits of fluid filtration and sustainable metalworking. Businesses that filter and reuse coolant save money on both initial material costs and disposal costs. Moreover, you can avoid fines and other expenses that come with improper coolant disposal.

Fluid filtration systems also help lower maintenance costs by increasing machine efficiency and preventing the wear and tear that comes with unfiltered debris, shavings, and other contaminants. Even better, the products you manufacture will have a better surface finish due to the smoother cuts and surface finishes of clean equipment.

Building a Greener Reputation

Every year, sustainability becomes a bigger priority in the metalworking industry. Companies that take the initiative regarding their environmental efforts are going to stand out and make a good impression on customers, business partners, and regulatory bodies. Investing in high-quality industrial liquid filtration systems turns sustainability into not just a business value, but a concrete practice with worthwhile results.

Fluid filtration systems allow businesses to show their commitment to the environment rather than just talk about it. This helps build your reputation as a thoughtful, dependable, and sustainable company that clients will want to keep working with in the future.

Enhance your shop’s sustainability efforts with industrial liquid filtration systems from EdjeTech. Partner with our team today to find the best solutions for your business.

Common Applications for Industrial Sump Vacuum Cleaners

Keeping your machines clean is a key part of maintaining safe, efficient, and successful systems around your shop. One of the most valuable tools for metalworking shops and other industrial plants is a sump vacuum cleaner. From making an unpleasant job easier to saving you money by extending the lifespan of your coolant, industrial sump vacuum cleaners are a valuable solution to have on hand. Learn more about the common applications for industrial sump vacuum cleaners with this brief overview.

Common Applications for Industrial Sump Vacuum Cleaners

Empty Machine Sumps

Your machine sump can gather a significant buildup of sludge and metal chips over time. It’s important to clean out this part of the machine to keep your equipment operating smoothly, but the process can be unpleasant without the right tools.

Sump vacuum cleaners make cleaning out the sump a quick and simple process, which means you have an easier time staying on top of routine maintenance and care.

Perform Coolant Filtration

Coolant filtration is a simple yet incredibly beneficial process for machine shops. Filtering debris from your coolant allows you to reuse the fluid. You’ll save money on materials, minimize disposal costs, and create more sustainable practices for your facility.

One of the applications of industrial sump vacuum cleaners is vacuuming up coolant and separating the fluid from metal shavings and other contaminants. The sludge and debris go into a filter bag, then filtered coolant can be drained from the vacuum to be used again. This allows shops to use coolant longer without harming their machines with old or contaminated liquids.

Minimize Equipment Downtime

The more efficient your sump cleaning process is, the sooner you can get your equipment back up and running. Industrial sump vacuum cleaners are quick and easy to operate. You can take care of your machines and complete the job in less time, which helps minimize downtime and improve productivity in your shop.

See how the right sump vacuum cleaner can make a big difference in your facility. Visit EdjeTech today to learn more about our Green Machine Sump Sucker and other machine shop solutions.

4 Tips for Lowering Metalworking Coolant Costs

Optimized coolant usage and disposal allow metalworking facilities to save money on materials, equipment, labor, and more. Because fluids and other materials are increasing in price, saving money on coolant costs is a significant goal for businesses. Improve your bottom line with these tips for lowering metalworking coolant costs in your shop.

4 Tips for Lowering Metalworking Coolant Costs

Document Coolant and Other Material Costs

Thorough documentation is a valuable practice you should apply to all aspects of your business. However, it’s particularly beneficial when recording information about coolant purchases, disposal costs, and overall material lifespans.

In addition to keeping track of coolant purchases over time, you should also document performance factors, such as tool and equipment life, the surface finish of products, production rates, and machine downtime. This information allows you to monitor the cost, lifespan, and efficacy of your coolant, giving you a clear idea of your shop’s overall investment and return for metalworking coolant.

Start With High-Quality Fluids

Make sure the coolant you buy is worth your money. Keep in mind that this might mean choosing higher-end options to experience better performance and a longer coolant life. Poor quality coolants can lead to decreased productivity, excessive wear of tools and parts, and a need for more frequent equipment maintenance. Choosing high-quality coolants from dependable vendors ensures greater efficiency and productivity while preserving the life of your coolant, tools, and equipment.

Invest in a Coolant Filtration System

Coolant filtration systems allow you to recycle and reuse coolant, extending the life of your fluids and saving money on fluid costs. A dependable machine coolant recycling system filters out debris, particles, and oil. This allows for cleaner, safer operation, better performance, and a smoother finish for your products.

Dispose of Coolant Wisely

Decreasing disposal costs goes a long way toward lowering metalworking coolant costs. One thing to pay attention to is whether your coolant is hazardous or nonhazardous when you dispose of it. For example, coolant that contains toxic additives is hazardous and, therefore, more expensive to dispose of safely. Maintaining nonhazardous coolant lowers the price of disposal and helps you save money on your overall fluid costs.

EdjeTech sells top-of-the-line coolant filtration systems to extend the life of your coolant, improve equipment performance, and reduce the amount of money you spend on disposal. Learn more about our filtration solutions by contacting our team today.

The Benefits of Installing CNC Coolant Filtration Systems

Industrial coolant filtration systems for CNC machines play a key role in operational efficiency, sustainability, and product quality. A filtration system keeps debris and other contaminants out of your machine’s fluids so that you can continue to use clean, efficient coolant. Explore these benefits of installing CNC coolant filtration systems and see how the right system can help your metalworking business now and in the long run.

The Benefits of Installing CNC Coolant Filtration Systems

More Efficient Coolant Usage

Without a filtration system, coolant quickly becomes contaminated and no longer serves your machine. This means you have to use more fluid to continue operating successfully. Machines that contain a filtration system prevent contaminants so you can keep reusing coolant for longer. Extending the life of your coolant makes your fluids more cost-effective and helps you save both time and money.

Lower Waste Disposal Costs

Disposing of coolant responsibly takes time, money, and energy. With a CNC filtration system, you can save on all three by reducing the amount of coolant you use overall. More efficient coolant usage means longer-lasting fluids and reduced disposal costs. In addition to saving money, reducing waste is a crucial sustainability measure that helps your business reduce its carbon footprint.

Longer Machine Life

Clean coolant preserves the life and performance of your CNC machine. Contaminants create unnecessary wear and tear that lead to less efficiency, more repairs, and a lower overall lifespan. A dependable filtration system keeps fluids clean so that you can keep operating smoothly with minimal downtime and repairs.

Improved Surface Finish

The state of your coolant also affects the quality of your products. Contaminated coolant contains dirt, grit, and other debris that can create unwanted scratches against surfaces. Clean coolant, on the other hand, produces smoother cuts and grinds. As a result, CNC coolant filtration systems create a cleaner, more professional finish for your products.

EdjeTech takes coolant filtration to a new level with C.R.O.S.S. (Coolant Recovery Oil Separation System). Experience the benefits of installing a CNC coolant filtration system when you contact EdjeTech today.

The Importance of Removing Tramp Oils From Spent Coolant Fluid

Coolant plays a crucial role in regulating temperature and providing lubrication for CNC machines. If your coolant becomes contaminated, it can cause major issues for your equipment. Oil skimming is a useful practice that helps you maintain clean and effective coolant. In turn, this preserves the efficiency and performance of your CNC machines. Discover the importance of removing tramp oils from spent coolant fluid with this overview.

The Importance of Removing Tramp Oils From Spent Coolant Fluid

The Dangers of Tramp Oil

Tramp oil refers to hydrocarbon-based substances—such as hydraulic oil or lubricating greases—that make their way into a machine’s coolant. These unwanted fluids contaminate the coolant and cause issues throughout the machine.

Tramp oils lower the lifespan of your coolant and decrease coolant efficiency. Moreover, tramp oils can cause serious issues with machinery and parts by clogging lines. Tramp oils also act as a breeding ground for bacteria, which present a significant health and safety hazard for operators and other employees.

Coolant Is Becoming More Expensive

Tramp oils contaminate coolant and force you to replace your fluids sooner than expected. In today’s market, that’s an expensive problem. Rising material costs—as well as rising labor costs for coolant replacement—make it even more critical to extend the service life of your machine’s coolant.

Removing tramp oil means removing the contaminants that make your coolant unusable. As a result, you can recycle your coolant, improving both the lifespan and efficiency of your CNC machine’s fluids.

Tramp Oil Puts Your Work Environment at Risk

Health and safety are major concerns when discussing the importance of removing tramp oils from coolant. When tramp oil contaminates coolant, those oils come in contact with hot parts throughout the machine. In addition to creating a burn hazard, the heated oil gives off a hazardous smoke or mist that puts your workers in danger.

Additionally, the bacteria that can grow in the presence of tramp oil create a health hazard in the form of rashes and other skin disorders. If left unchecked, tramp oil creates a dangerous work environment that puts your employees’ health and safety at risk.

Boost Safety and Efficiency With Oil Skimmers

Tramp oil skimmers work to remove free-floating oils, dispersed oils, and suspended solids from your machine’s reservoirs. By eliminating coolant contaminants, tramp oil skimmers extend the service life of your coolant and keep your machine operating at its best. Improve efficiency and cost-effectiveness in your CNC machine with a dependable tramp oil skimmer from EdjeTech.