Month: November 2022

Industrial coolant filtration systems for CNC machines play a key role in operational efficiency, sustainability, and product quality. A filtration system keeps debris and other contaminants out of your machine’s fluids so that you can continue to use clean, efficient coolant. Explore these benefits of installing CNC coolant filtration systems and see how the right system can help your metalworking business now and in the long run.

More Efficient Coolant Usage

Without a filtration system, coolant quickly becomes contaminated and no longer serves your machine. This means you have to use more fluid to continue operating successfully. Machines that contain a filtration system prevent contaminants so you can keep reusing coolant for longer. Extending the life of your coolant makes your fluids more cost-effective and helps you save both time and money.

Lower Waste Disposal Costs

Disposing of coolant responsibly takes time, money, and energy. With a CNC filtration system, you can save on all three by reducing the amount of coolant you use overall. More efficient coolant usage means longer-lasting fluids and reduced disposal costs. In addition to saving money, reducing waste is a crucial sustainability measure that helps your business reduce its carbon footprint.

Longer Machine Life

Clean coolant preserves the life and performance of your CNC machine. Contaminants create unnecessary wear and tear that lead to less efficiency, more repairs, and a lower overall lifespan. A dependable filtration system keeps fluids clean so that you can keep operating smoothly with minimal downtime and repairs.

Improved Surface Finish

The state of your coolant also affects the quality of your products. Contaminated coolant contains dirt, grit, and other debris that can create unwanted scratches against surfaces. Clean coolant, on the other hand, produces smoother cuts and grinds. As a result, CNC coolant filtration systems create a cleaner, more professional finish for your products.

EdjeTech takes coolant filtration to a new level with C.R.O.S.S. (Coolant Recovery Oil Separation System). Experience the benefits of installing a CNC coolant filtration system when you contact EdjeTech today.

Coolant plays a crucial role in regulating temperature and providing lubrication for CNC machines. If your coolant becomes contaminated, it can cause major issues for your equipment. Oil skimming is a useful practice that helps you maintain clean and effective coolant. In turn, this preserves the efficiency and performance of your CNC machines. Discover the importance of removing tramp oils from spent coolant fluid with this overview.

The Dangers of Tramp Oil

Tramp oil refers to hydrocarbon-based substances—such as hydraulic oil or lubricating greases—that make their way into a machine’s coolant. These unwanted fluids contaminate the coolant and cause issues throughout the machine.

Tramp oils lower the lifespan of your coolant and decrease coolant efficiency. Moreover, tramp oils can cause serious issues with machinery and parts by clogging lines. Tramp oils also act as a breeding ground for bacteria, which present a significant health and safety hazard for operators and other employees.

Coolant Is Becoming More Expensive

Tramp oils contaminate coolant and force you to replace your fluids sooner than expected. In today’s market, that’s an expensive problem. Rising material costs—as well as rising labor costs for coolant replacement—make it even more critical to extend the service life of your machine’s coolant.

Removing tramp oil means removing the contaminants that make your coolant unusable. As a result, you can recycle your coolant, improving both the lifespan and efficiency of your CNC machine’s fluids.

Tramp Oil Puts Your Work Environment at Risk

Health and safety are major concerns when discussing the importance of removing tramp oils from coolant. When tramp oil contaminates coolant, those oils come in contact with hot parts throughout the machine. In addition to creating a burn hazard, the heated oil gives off a hazardous smoke or mist that puts your workers in danger.

Additionally, the bacteria that can grow in the presence of tramp oil create a health hazard in the form of rashes and other skin disorders. If left unchecked, tramp oil creates a dangerous work environment that puts your employees’ health and safety at risk.

Boost Safety and Efficiency With Oil Skimmers

Tramp oil skimmers work to remove free-floating oils, dispersed oils, and suspended solids from your machine’s reservoirs. By eliminating coolant contaminants, tramp oil skimmers extend the service life of your coolant and keep your machine operating at its best. Improve efficiency and cost-effectiveness in your CNC machine with a dependable tramp oil skimmer from EdjeTech.

Metalworking businesses and other manufacturers have experience dealing with fluctuating material costs. However, recent market trends have proven unforgiving when it comes to the rising price of industrial materials. Companies must get creative in order to balance these rising costs without sacrificing product quality, manufacturing compliance, employee safety, or customer satisfaction. Explore these ways to offset rising metalworking material costs and help your business continue to succeed.

Make Informed Material Purchases

Your business’s go-to vendor might not always be your best option when purchasing raw materials, especially when the market gets tough. Take the time to review your options and collect quotes from a variety of suppliers. Pay attention to lead times and expiration dates for all quotes you obtain so that you can stay on top of price changes and make the most cost-effective decision for your business.

Optimize Operations With Automation

If you haven’t already, consider adding automated processes to your operations. Automatic equipment can tackle various tasks with speed, ease, and consistency. In addition to streamlining workflow, automated solutions minimize errors and deliver more reliable results.

With proper implementation, your automatic equipment will work in tandem with your employees to create a more efficient, productive, and successful process. The increase in production helps raise your bottom line while also freeing employees to focus on more skill-based tasks.

Reduce Waste and Disposal Costs With Filtration

Another way to offset rising metalworking material costs is to save money with your waste disposal processes. An in-house industrial filtration system allows you to recycle fluids and reduce spent fluid waste. Coolant filtration systems and other fluid recycling equipment decrease your waste and haul-away costs, saving your business money. Moreover, fluids become more cost-effective when you can filter and recycle them rather than dispose of them.

EdjeTech offers custom-manufactured filtration systems to help optimize your processes and make your operations more cost-effective. Minimize fluid waste and make the most of your materials when you partner with EdjeTech to implement your industrial filtration system equipment.